Description:dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
5G filter will have a large-scale development in the next five years. According to relevant data, there will be nearly 20 billion market demand in the next five years. Dielectric filter occupies a quarter of the whole market, up to tens of billions. At present, the production of ceramic dielectric filter is still in the primary stage, and major manufacturers strive to improve the technological process and enhance the production capacity.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
In 5G era, the traditional metal cavity filter can not achieve the system compatibility problem of high suppression, while the ceramic dielectric cavity can solve these problems. The microwave dielectric ceramic filter is an important solution for 5G in the future.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The performance of ceramic dielectric filter is determined by the ceramic powder formula and production process. It is necessary to control the process as much as possible to produce ceramic materials with less impurities, fewer defects and even distribution of grains.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
The production process of ceramic dielectric filter is as follows:dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
1. Ingredients: set the proportion of various raw materials according to the formula;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
2. Mixing: in the mixing workshop, weigh the ingredients with a balance, pour them into a designated container and put them into the mixer, and add different proportions of deionized water according to different formulas;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
3. Drying: send the mixed materials to the drying oven for drying;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
4. Pre burning: the dried materials are put into the low temperature tunnel furnace for pre burning (the pre burning temperature is controlled at 1100-1200 ℃)dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
5. Spray granulation: after precalcined materials are crushed lightly, polyvinyl alcohol (binder) is added to spray and granulate in full closed spray granulation, so that the material forms very uniform particles.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
6. Dry pressing: dry pressing the granulated powder with a molddJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
7. CNC processing: depending on the product structure, add CNC process to products that can not be formed in one time, and press them;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
8. Discharging and firing: the materials after dry pressing are sintered into porcelain by electric heating at 1600-1700 ℃;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
9. Double sided grinding: green soft sand and water are used to grind the sintered blank to the exact size of the blank;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
10. Surface metallization: the surface metallization is carried out by using silver slurry dropping hole, screen printing silver and burning silver after silver dipping;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
After surface metallization, it can be debugged by CNC according to product performance requirementsdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
11. Laser electrode: the metallized embryo is processed by laser, and the silver is burned off by laser source;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
12. Machining electrode: the metallized embryo parts are processed by numerical control drilling machine, and the silver layer of electrode is removed by grinding with drill;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
13. Cleaning and drying: clean and dry the embryo parts with qualified electrode;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
14. Assembly: the dried products are SMT welded, reflow welded with solder paste, manually welded and divided into plates;dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
15. FM test: final FM test or laser automatic debugging through network analysis.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
16. Product identification and shielding: identify and shield qualified products (paste bar code and shielding film)dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
17. Final test: conduct final testdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
18. Packaging: finally, the barcode scanning and packaging are carried out.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Our company provides professional ceramic filter heat treatment furnace, the pre sintering furnace has characteristics, the sintering furnace has characteristics, deeply trusted by the marketdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Bell type sintering furnace is a high-temperature sintering furnace with periodic operation. The lifting system of shear screw is adopted for the lifting of the sintering platform. It can be used for batch production and sintering of zirconia, alumina, dielectric ceramics and other ceramic products.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
characteristic:dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
1. The operating temperature is 1350 ℃ and 1550 ℃.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
2. The furnace is fixed with special riveting structure, which will not crack or collapse for a long time.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
3. Linear guide rail design, smooth movement without jitter, loading and unloading products are extremely convenient and safe.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
4. Corundum mullite is embedded at the bottom of the burning plate to strengthen the support and prevent the burning plate from sinking.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
5. Imported from Japan, multi-stage program temperature control and PID regulation meet the sintering requirements of multi-stage process curve storagedJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
6. Over temperature protection function, over temperature automatic power off.dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
7. Expansion options: tail gas purification furnace, industrial control computerdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
Technical Parameters:dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
ModeldJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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size(L×W×H)dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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volumedJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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Heating elementdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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VoltagedJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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powerdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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PT-72/16dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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400×400×450mmdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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72LdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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Silicon molybdenum roddJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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380VdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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36KWdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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PT-210/16dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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600×600×600mmdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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210LdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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Silicon molybdenum roddJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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380VdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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60KWdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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PT-320/16dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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1200×480×550mmdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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320LdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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Silicon molybdenum roddJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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380VdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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85KWdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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PT-430/16dJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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1200×600×600mmdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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430LdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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Silicon molybdenum roddJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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380VdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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110KWdJYMuffle Furnace,Tube Furnace,Vacuum Furnace,Atmosphere Furnac
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