Vertical tube furnace synthesis gas pyrolysis system

Application: This vertical tube furnace synthesis gas heat treatment system is a customized product for customers, mainly used for gas pyrolysis treatment of mixed gases. The equipment can be gradually heated under the action of a certain catalyst, leaving only methane, hydrogen, etc. After passing through the combustion device, a chemical reaction occurs to remove unstable gases.

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Solution for Ultra Hard Tools
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Model	PT-T1200-V3Z1
Part I Primary Reactor

Structure	Split tube furnace
Tube size	OD280mm, three-heating zone 460+460+460mm
Tube material	310S
Sealing	Reactor top with clamp; Silicone gasket&flange with grove for top lid; Reactor outlet with flange and groove+silicone gasket, clamp;
Heating element	Resistance wire with Mo
Refractory material	Semi-cylinder ceramic fiber
Max. working Temperature	1000℃
Temperature sensor type	Three K type thermocouples
Temperature Control	Three temperature controllers to control each zone separately 30 steps programmable PID automatic control Over-temp protection
Heating Rate	0~20℃/min (suggestion: ≤10℃)
Temperature Accuracy	+/-1℃
Working Voltage	110-415V, 50/60Hz
Max. Heating Power	40 KW(specific according to design)
Part II Particle filter

Particle filter 1 and 2		OD100mmxH300mm, Metal mesh filter element (rated for 1 micron)
Particle filter 3		15L Metal mesh filter element (rated for 1 micron)
Part III Gas Buffer Tank

Volume		Stainless steel 20 L
Pressure		Analog pressure gauge max. 6-10 bar Pressure sensor up to 6-10 bar
Part IV Air driven gas booster

Max. Drive pressure		10 Bar/145psi
Max. Outlet pressure		40 Bar/580psi
Part V Float flowmeter

4 Float flowmeters		Measuring range: 0-100L/min
Part VI Secondary Reactor

Structure		Split tube furnace
Tube size		OD280mm, double-heating zone 690+690mm
Tube material		310S
Sealing		Reactor top with clamp; Silicone gasket&flange with grove for top lid; Reactor outlet with flange and groove+silicone gasket, clamp;
Heating element		Resistance wire with Mo
Refractory material		Semi-cylinder ceramic fiber
Max. working Temperature		1000℃
Temperature sensor type		Two K type thermocouples
Temperature Control		Two temperature controllers to control each zone separately 30 steps programmable PID automatic control Over-temp protection
Heating Rate		0~20℃/min (suggestion: ≤10℃)
Temperature Accuracy		+/-1℃
Working Voltage		110-415V, 50/60Hz
Max. Heating Power		40 KW(specific according to design)
Part VI Afterburner
		...
Whole system with stainless steel frame

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Vertical tube furnace synthesis gas pyrolysis system

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